SYSTEM
CONTROLS
Conventional
ice bank controls use one of two existing technologies. 1. A bulb and capillary type
temperature control that senses when the temperature drops below 32o F
indicating that ice has formed around the capillary sensing bulb. 2. Conductivity probes
sense the difference in the conductivity between ice and water. Both of these
methods have been used for many years and both have met with success and failure in the
field. The disadvantages of these devices are a; the bulb and capillary type has a non
adjustable temperature setting and lacks sensing accuracy; b; the conductivity unit has
non-adjustable sensitivity and can fail if the water is contaminated with dirt,
anti-freezing chemicals or rust preventing additives.
In the event
of a control failure, the ice builder can continue to operate and build ice until it
reaches a total freeze, that will cause physical damage to the tank and structure.
Even a small amount of over freezing can result in a solid block of ice in the tank, that
can not be melted evenly. The only option is to shut down the system and allow the ice to completely melt and then start the system up
again.
At
Continental Equipment, we have developed an ice bank control system that combines
temperature and conductivity controls on a single electronic control circuit board mounted
in a NEMA 4 enclosure. Both control features are adjustable to provide system operating
flexibility. A thermistor accurate to within 1o F. is used to measure the
temperature. If either control function senses the presence of ice, the external
condensing unit is shut down providing an extra measure of safety. LED lights on the board
monitor control functions and aid in troubleshooting. This control system has the
capability of being used exclusively in either the temperature sensing or conductivity
mode.